Insulated Wire Mesh

Insulated wire refers to wire coated or wrapped with a non-conductive material to prevent electrical contact with surrounding surfaces. In the context of insulated wire mesh, knitted metal mesh is often paired with insulation blanket materials or used as a shielding and grounding layer around insulated cables to manage EMI/RFI interference.

Common materials include stainless steel (SS304, SS316/316L), copper, tinned copper, galvanized iron, brass, and aluminum, depending on the application. Stainless steel grades offer corrosion and heat resistance for industrial insulation and filtration, while copper and tinned copper are preferred for high-conductivity EMI shielding and grounding applications.

Standard wire thickness ranges from 0.10mm to 0.30mm, with customization available down to 0.05mm or up to 1mm depending on the product. Mesh openings typically range from 4mm to 5mm, and mesh counts span from 2 to 200 mesh, allowing precise control over airflow, filtration efficiency, and shielding performance.

Yes. Gemini Wiremesh offers custom wire diameters, mesh sizes, widths, porosity levels, and shapes including rolls, tapes, gaskets, and rings. Materials, crimping, and finishing (flattened or crimped form) can also be tailored to meet specific insulation, shielding, or filtration requirements for OEMs and equipment fabricators.

Minimum order quantities vary by product; several knitted and compressed mesh products require a minimum of 100 kg per order, while mesh tapes and specialty items may have different thresholds. Contact our sales team with your specifications for exact minimums and lead times.

Yes, the metal wire mesh products are approximately 95% recyclable and non-toxic, made from stainless steel, copper, and other recoverable metals. This makes them a sustainable choice for insulation, shielding, and filtration applications where environmental impact and end-of-life recyclability are important considerations.